YKD2250A CNC Spiral Bevel Gear Generator
YKD2250A CNC Spiral Bevel Gear Generator
YKD2250A CNC SPIRAL BEVEL GEAR GENERATOR
1. Main Usage of Machine
On this machine, many cutting methods can be adopted for roughing and finishing Spiral Bevel, Zero Bevel and Hypoid Gears up to 500mm in diameter and 12 mm in module. The machine is most suitutable for batch production or mass production of driving pinions of gear pairs used in cars, light and medium-sized trucks and construction machineries.
2. Main Features and Structural Characteristics of Machine
1. The machine is designed to operate as a three axes CNC control Spiral Bevel Gear Generator, i.e. cradle oscillation (X axis), work spindle rotation (Y axis) and sliding base movement (Z axis). Each of three axes will be separately or simultaneously controlled. The rotation of cutter spindle (S axis) is controlled by an AC frequency variable motor for its stepless control.
2. A high precision dual-leads worm gear set is used for cradle drive and work spindle drive respectively, and many measures are adopted for improving the structural and driving rigidity of machine, so as to ensure the machining accuracy, productivity and operating lifes.
3. A cutter tilt mechanism with maximum tilt angle 30°is designed for the cutter spindle for cutting the pinions to mesh with non-generated gears (minimum gear ratio 2.5:1) and getting better tooth bearing correction.
4. There are no any change gears on the machine for minimizing the setting time of machine.
5. The feeds of machine are controlled by CNC programme, so as to simplify the operation and increase the cutting efficiency.
6. CNC control system, main electrical and hydraulic components, critical bearings and sealings are fine quality imports, which guarantee the machine reliability.
7. The machine is equipped with an independent sealed electrical cabinet, which is with air conditioner or thermo exchanger.
8. Safety guards and auto-chip conveyor can be provided on the machine.
3. Main Technical Specifications of Machine
一．被加工工件尺寸 | 1. Dimensions of work to be cut | |
最大外錐距（30°螺旋角與12″刀盤） Max. outer cone distance(Spiralangle 30°and 12 ″cutter) | mm | 250 |
最大傳動(dòng)比 Max. ratio | 10：1 | |
最大節(jié)圓直徑（30°螺旋角） Max. diameter (Spiral angle 30°) | ||
傳動(dòng)比10：1 Ratio 10:1 | mm | 500 |
傳動(dòng)比2：1 Ratio 2:1 | mm | 450 |
傳動(dòng)比1：1 Ratio 1:1 | mm | 350 |
最大加工模數(shù) Max. module | mm | 12 |
最大切齒深度 Max. cutting depth | mm | 25 |
最大齒圈寬度 Max.face width | mm | 70 |
最大徑向刀位 Max. radial | mm | 222.25 |
二．工件主軸 | 2. Work spindle | |
主軸錐孔大端直徑 Diameter of taper hole at large end | mm | 100 |
錐 度 Taper | 1：20 | |
主軸通孔直徑 Diameter of through hole | mm | 78 |
主軸端部直徑 Face diameter | mm | 145 |
三．刀盤直徑 | 3. Cutter diameter 6″,7.5 ″,9″,12″ | |
四．工件箱調(diào)整量 | 4. Workhead settings | |
主軸最大垂直位移 Offset of work spindle | mm | ±70 |
主軸端面至機(jī)床中心距離 Machine centre to nose of spindle | mm | 100~360 |
五．刀盤調(diào)整量 | 5.Cutter settings | |
刀盤轉(zhuǎn)速（無級(jí)） Speed (stepless) | rpm | 20~140 |
進(jìn)給速度（秒/每齒） Feeds | sec/tooth | 20~80 |
最大刀傾角 Max. tilt angle | 30° | |
六．其它 | 6.Miscellaneous | |
主電機(jī)功率 Power of main motor | kw | 5.5 |
機(jī)床電氣總功率 Total power of motors | kw | 34 |
機(jī)床外形尺寸（長(zhǎng)×寬×高） Overall dimensions | mm | 2507×1875×1846 |
機(jī)床凈重 Weight | t | 10 |